“A key copper”: Bao Tai brand high-precision phosphorus copper ball!

Time：2023-06-12 14:44:46 Source：江西保太集团-江西保太有色金属集团有限公司 View Rate：6085

Summary：Baotai Group has basically realized intelligent manufacturing in the phosphorus copper ball workshop: "production site is unmanned, production data is visualized, production equipment is networked, production documents are paperless, and the production process is transparent", and has built a digital green ecological industry chain for the phosphorus copper ball industry.

The Baotai Group responded to the call made by General Secretary Xi Jinping at the first meeting of the 14th National People's Congress: "Deeply promote new industrialization, strengthen industrial base reengineering and major technology and equipment research, and promote the development of high-end, intelligent and green manufacturing industry". Chairman Peng Baotai depicted a grand blueprint for the phosphorus-copper ball industry, taking into account the actual situation of the company.

Baotai Group has basically realized intelligent manufacturing in the phosphorus copper ball workshop: "production site is unmanned, production data is visualized, production equipment is networked, production documents are paperless, and the production process is transparent", and has built a digital green ecological industry chain for the phosphorus copper ball industry.

First, it has passed the Kingfisher logo certification and set group standards. The microcrystalline phosphor bronze balls, phosphor bronze balls and copper corners (rods) produced by the Group have all obtained the "SCS Global Services Kingfisher Mark - Recycled Content Certification". The group has joined forces with Yingtan Inspection and Certification Institute and other copper industry companies to publish the "Jiangxi Green Ecological Brand Building Promotion Association Group Standard T/JGE/0021-2022 Jiangxi Green Ecological Anode Phosphorus Copper Balls", which requires enterprises to assume responsibility for recycling and resource utilization after product disposal, and it is appropriate to use product recycling electronic tags, Internet of Things and big Data technology means to establish a verifiable, traceable green recycling system.

Second, the realization of intelligent manufacturing. The Group has joined hands with universities to build a "high precision and high efficiency microcrystalline phosphorus copper ball automatic production line key technology research and development and industrialization project", using automatic ball upsetting, grinding and polishing, automatic cleaning, automatic weighing, automatic packaging, robot palletizing, AGV unmanned forklift and other advanced technology and equipment to achieve a fully automated production line of phosphorus copper ball, phosphorus Copper ball diameter Ø25±1mm, phosphorus copper ball grain size less than 60μm, forming the most optimal solution for the automatic production of phosphorus copper ball.

Third, the realization of industrial Internet of things. The Group put online the intelligent system of industrial Internet platform, and through the combination of digital twin platform and information system, carried out the transparent management of the whole factory, reaching the goals of process integration, data transparency, feasible planning, controllable process, reliable quality, traceable results and on-time delivery. The system has passed the certification of Intelligent Manufacturing Capability Maturity Level 3; meanwhile, it has been recognized as "the first batch of demonstration projects of digital technology application scenarios in Jiangxi Province".

Four, phosphor bronze ball quality is excellent. Baotai brand phosphor copper ball products have strong technical innovation advantages, product quality is excellent, phosphor copper ball compact structure, fine grains, bright surface, we have passed ISO9001 quality management system certification, ISO14001 Environmental Management System certification, Energy Management System certification, occupational health and Safety Management System certification and green ecological products in Jiangxi.

 The intelligent workshop of phosphor bronze balls of Baotai Group has really realized "one key copper production", which further improves the product quality, reduces the production cost, extends the industrial chain and promotes the high quality development of the company.